NOTICIAS

Fast drying and high refractoriness: at the end of October, we lined a 1,2 ton steel ladle with FAST ON 90

We know how important the metallurgical process is, the addition of alloying agents is the master formula. In different projects we have included an automatic alloying system with the capacity to alloy 15 tonnes of primary aluminium.

INSERTEC has again manufactured and installed a large prefabricated part (12 tonnes) in SIFCA technology to act as a partition wall between the main chamber and the charging shaft of a melting reverberatory furnace.

In October 2021, we tested the INSESTRONG 45 SC in one of the largest Brazilian copper foundry: in February 2022, the customer reported no wear.

ALULOC AP81SR, one of our latest developments in the Al industry. This non-wetting concrete maintains excellent non-wetting properties at high temperatures.

The impeller is placed in the sidewell, the change of this part often creates a problem, it is a process that can take a long time and sometimes the part ends up breaking.

During July 2021, Insertec RSI has conducted a new record lining in precast shapes almost complete 40t tilting type rotary furnace TTRF. In 7days the furnace has been cooled down, demolished, lined, dried and start production.

At INSERTEC we have been working on how to contribute to the production forecasts and planning of foundries, with materials that offer the same versatility and flexibility required of those responsible for production and maintenance.

When we take a 25kg bag of CUARSIL we read, apart from the name, the granulometry and the percentages of binder it contains. The whole bag contains quartzite. But NOT all the content of the bag is SCR.

Considerable progress has been made incurrent CONSTRUCTION & COMMISSIONING phase of the project. Among the advances made, the last furnace (Sidewell Melting Furnace) of the project has been received.

INSERTEC is one of the 58 companies that participate in the Basque Hydrogen Corridor consortium through its participation in the H-ACERO project: Climate neutrality of the steel industry based on new technologies and processes with intensive application of hydrogen

The first equipments of the HENAN MINGTAI project are already in China. With our solution, our customer not only adopts a more efficient, but also sustainable, intelligent and autonomous plant, moving their company into the future.

A self-flowing castable has been successfully installed as a backup lining in a 125t steel mill ladle.

INSERTEC RSI has developed a new castable with silicon carbide content (6%) to be applied in transport ladles, casting elements and others in iron foundry.

Insertec, KUKA and Mek&bot have signed a collaboration agreement with the aim of developing robotic solutions focused on improving the efficiency of plants, implementing process and operator safety, increasing the profitability and safety of companies.

We have developed and installing a new range of products INSESTRONG / ALUSTRONG, based on ceramic fraction & metalic fraction.

The process of obtaining the CIRCAL 75 R is a sustainable solution since it clearly contributes to the circular economy, it is the aluminium with the lowest CO2 emissions in the market. Helping our customers to achieve the objectives :SUSTAINABILITY/ COST EFFICIENCY ...

INSESTRONG 80 is a ceramic-metallic material applied in the iron sector with very good results. Applications:Long campaign cupola, rotary furnace, melting and induction furnace, ladle covers and channels. INSESTRONG - Download the application report: ...

After almost 2 years of operation and 130,000 MT, the cladding has undergone minimal alterations. This result confirms that precast shapes furnace threshold elements are an excellent alternative to lining with concrete.

One of the ways to cast iron in a foundry is by using automatic casting units. In recent years we have worked on improving materials for this application, having developed the INSECOR 70 S PLUS and the INSECOR 77S PLUS. These doughs have been installed in CAP ovens from 4T to 25T with excellent results.