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Insertec manufactures and supplies continuous T4, T5, T6 & T7 aluminium heat treatment facilities for various industries, such as:

  • Automotive industry
  • Railway sector
  • Power generation
  • Aerospace & defense

Insertec \
Roller-hearth continuous

Roller-hearth continuous

Applications

Heat treatment of aluminium castings.

Options

  • Linear or “U” type layout in the plant with a transfer carriage between furnaces.
  • Automatic basket stacking and destacking systems.
  • Automatic load feeders.
  • Foundry sand collection hoppers for its later recovery.
  • Direct gas heating systems using burners or electrical resistance heating systems.

Operation

Loaded baskets are deposited in front of the solubilisation furnace on the loading table.

When the unloading operation begins, the output door of the solubilisation furnace opens and the end basket is positioned ready for quenching.

The furnace door closes and the lift mechanism lowers the basket into the quenching tank.

After closing the output door, the intake door will open and the load table drive will start to put the new basket into the first position, moving the entire load into the furnace.

After the quenching process, the basket will rise to the starting position and be transferred to the position in front of the aging furnace, waiting for the load signal.

Once the basket is ready to be unloaded from the aging furnace, the output door will open and it will be extracted and move along the transfer system to the unloading table.

After closing the output door, the intake door will open and a drive will start to put the loaded basket now quenched into the first position, moving the entire load into the furnace.

The system is fully automatic with limit switches and basket position sensors along its entire length.

All our services are focused on the improvement, profitability and safety of the facilities

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