Coreless Induction Furnace

Coreless
Induction Furnace

Coreless induction furnaces are subject to a significant temperature rise. Insertec’s refractory products for steel foundry HIC respond perfectly to thermal shock and protect the coils from the liquid bath.

Sections

Cover

Inseloc 61 SR

Low cement castable
Main component: andalusite
Max service temp.: 1650
Density: 2500 kg/m³

Insecast 85 N

Regular cement castable
Main component: bauxite
Max service temp.: 1700
Density: 2750 kg/m³

Coil grout

Bereloc 82

Self flowing castable
Main component: bauxite
Max service temp.: 1700
Density: 2800 kg/m³

Bereloc 60 Z

Self flowing castable
Main component: andalusite
Max service temp.: 1700
Density: 2950 kg/m³

Insegun 95 E

Dry gunning mass – Trowellable mass
Main component: tabular alumina
Max service temp.: 1750
Density: 2900 kg/m³

Insegun 82 EF

Dry gunning mass – Trowellable mass
Main component: bauxite
Max service temp.: 1650
Density: 2200 kg/m³

Insetab F

Regular cement castable
Main component: tabular alumina
Max service temp.: 1750
Density: 2400 kg/m³

Insetab N

Regular cement castable
Main component: tabular alumina
Max service temp.: 1800
Density: 2900 kg/m³

Working lining

Insetag 65

Dry vibratable mass
Main component: white fused alumnina
Max service temp.: 1800
Density: 2800 kg/m³

Insetag 75

Dry vibratable mass
Main component: brown fused alumina
Max service temp.: 1800
Density: 2800 kg/m³

Insetag 86 XF

Drix mass
Main component: corundum
Max service temp.: 1800
Density: 2900 – 3000 kg/m³

Insetag 86 XT

Dry vibratable mass
Main component: white fused alumnina
Max service temp.: 1800
Density: 3000 kg/m³

Insetag 87 C2

Dry vibratable mass
Main component: white fused alumnina
Max service temp.: 1800
Density: 3000 kg/m³

Insetag 90 XF

Dry vibratable mass
Main component: white fused alumnina
Max service temp.: 1800
Density: 3000 kg/m³

Insetag 88 V

Dry mix
Main component: tabular alumina
Max service temp.: 1800
Density: 2800 kg/m³

Insetag 89 CV

Dry mix
Main component: corundum
Max service temp.: 1800
Density: 2900 – 3150 kg/m³

Spout

Inseloc 81 SR

Low cement castable
Main component: bauxite
Max service temp.: 1700
Density: 2800 kg/m³

Insetab SP

Low cement castable
Main component: tabular alumina
Max service temp.: 1800
Density: 2900 kg/m³

Insetab G

Regular cement castable
Main component: tabular alumina
Max service temp.: 1800
Density: 2900 kg/m³

Inseplast 70 PG

Plastic mass
Main component: alumina
Max service temp.: 1700
Density: 2700 kg/m³

Patching materials

Insecoat TAG

Aluminous refractory mass
Main component: white fused alumnina
Max service temp.: 1800
Density: 2800 kg/m³

Insepatch 91 PF

Chemically bonded castable
Main component: alumina
Max service temp.: 1800
Density: 2900 kg/m³

Top ring

Insecast 85 G

Regular cement castable
Main component: bauxite
Max service temp.: 1700
Density: 2600 kg/m³

Inseplast 70 PG

Plastic mass
Main component: alumina
Max service temp.: 1700
Density: 2700 kg/m³

Top TAG

Dry vibratable mass
Main component: white fused alumnina
Max service temp.: 1700
Density: 1800 kg/m³

Fast ON 90

No cement castable
Main component: alumina
Max service temp.: 1750
Density: 3000 kg/m³

Coreless induction furnace

• Sintering security: INSECOAT TAG
• Silicious chargeable mass:: CUARSIL
• Neutral chargeable mass:: INSETAG
• Aluminous concrete: INSECAST / INSELOC
• Gunitable material: INSEGUN
• Plastic material: INSEPLAST

Top-Sil

Lo corona es una zona crítica de este tipo de instalación. Nuestra solución: Top-Sil.

1. Mechanical
   • Larger sintering layer.
   • Resistance to impacts and erosion.
2. Solution to the expansion between working layer and the top layer
   • Same raw material in all refractories.
   • No joints between layers.
3. Critical point
   • A solution for the joint between working layer and spout.
4. Continuous patching
   • This material prevents continuous patching.
5. Thermal shock
   • Specifically designed to resist the thermal shock.

Other Steel Foundry Equipment

Tools & Consumables

Pouring system elements

Transport Ladles

Coreless Induction Furnace

Precast shapes