Following months of elaborate construction and repeated commissioning & optimization, one of the Delaquering Unit (DLQ in short) and its supporting 120-ton Side-well furnace, custom-developed by Insertec for a client in Henan, China, were successfully put into production in 2026. The two core units are now operating smoothly, laying a solid foundation for the client to increase output, reduce costs and improve overall efficiency.
I. Full-load Production Capacity Achieved to Support Efficient Manufacturing
Upon completion of commissioning, the core equipment delivered outstanding capacity performance that fully met design targets. The DLQ fully verifying the rational structural design and reliable precision manufacturing workmanship. It can fully accommodate the client’s large-scale non-stop production and supply sufficient high-quality clean feedstock steadily for the subsequent smelting process, ensuring seamless operation of the entire production line.
The supporting 120-ton Side-well furnace precisely hits the designed maximum aluminum loading capacity. Its loading capacity and operational bearing capacity perfectly match the client’s production plan, fully validating superior equipment compatibility and mechanical stability.
II. Industry-Leading Energy Consumption to Help Clients Reduce Costs and Boost Profits
Leveraging Insertec’s core thermal process technologies, the complete equipment set delivers top-tier energy efficiency after working condition adaptation and parameter tuning. The DLQ reaches advanced industry standards with two standout strengths: ultra-low specific gas consumption and ultra-high metal recovery rate. This outstanding performance stems from technological breakthroughs in three core modules — optimized thermal structure, matched intelligent combustion system and high-efficiency waste heat recovery. It effectively slashes the client’s gas expenditure and significantly improves production economic benefits.
The matched Side-well furnace also boasts remarkable energy-saving performance with consistent thermal efficiency and controllable energy loss. Its low-consumption and high-stable operation provides critical energy support for the whole aluminum recycling line, striking a perfect balance between energy conservation and high throughput.
III. Highly Coordinated Production Line Enables Stable Closed-Loop Full-Process Operation
The installed DLQ and Side-well furnace form an integrated aluminum recycling production line combining pretreatment and smelting with streamlined and efficient process connection. Raw materials undergo thorough de-coating purification in the furnace before being directly fed into the side well furnace for melting. Featuring smooth process transition, high automation and steady running status, the line realizes efficient closed-loop coordination covering raw material pretreatment, purification and melting forming, greatly lifting aluminum recycling productivity and finished product quality.
Throughout the whole project, Insertec’s professional engineering team provided full cycle on site technical guidance covering equipment installation, system integration and working condition commissioning. The team performed fine‑tuning on key modules such as combustion and intelligent temperature control systems, and continuously optimized operating parameters according to actual site conditions to address all compatibility issues. Finally, the core project targets — qualified production capacity, energy conservation and stable operation — were fully accomplished.
The successful commissioning of this project demonstrates Insertec’s strong technical capability, proven engineering expertise and dependable product quality in the secondary aluminum recycling equipment sector. Going forward, Insertec will further explore industry requirements, drive technological innovation and product upgrades to enhance equipment performance and energy saving efficiency, supporting the industry’s green and high quality development.
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