Coreless Induction Furnace

Coreless
Induction Furnace

Protection of the coils from the liquid bath and resistance to thermal shocks are two of the necessary characteristics of the lining of a coreless induction furnace for aluminium foundry.

Insertec has developed a wide range of refractory solutions and products adapted to all repair conditions: ramming mass, gunning mass, plastic material, precast shapes…

Sections

Working lining

Alucor 90

Dry ramming mass
Main component: tabular alumina
Max service temp.: 1200
Density: 2700 kg/m³

Alucor 70

Dry ramming mass
Main component: andalusite
Max service temp.: 1200
Density: 2500 kg/m³

Alucor 45

Dry ramming mass
Main component: chamota
Max service temp.: 1200
Density: 2300 kg/m³

Spout

Aluloc 81 SR

Low cement castable
Main component: bauxite
Max service temp.: 1100
Density: 2800 kg/m³

Aluloc 60 SR

Low cement castable
Main component: bauxite
Max service temp.: 1100
Density: 2600 kg/m³

Inseplast 70 P

Phosphatic plastic mass
Main component: bauxite
Max service temp.: 1700
Density: 2500 kg/m³

Fosincast 85 HS

Chemically bonded castable
Main component: bauxite
Max service temp.: 1600
Density: 2800 kg/m³

Patching materials

Algun 82

Dry gunning mass
Main component: bauxite
Max service temp.: 1200
Density: – kg/m³

Algun 45

Dry gunning mass
Main component: chamota
Max service temp.: 1200
Density: – kg/m³

Insegun 95 E

Dry gunning mass – Trowellable mass
Main component: tabular alumina
Max service temp.: 1750
Density: 2900 kg/m³

Inseplast 70 PF

Phosphatic plastic mass
Main component: tabular alumina
Max service temp.: 1700
Density: 2800 kg/m³

Insepatch 90 PF

Phosphatic plastic mass
Main component: tabular alumina
Max service temp.: 1800
Density: 2900 kg/m³

Upper ring

Inseloc 80 TO

Low cement castable
Main component: bauxite
Max service temp.: 1650
Density: 2800 kg/m³

Inseloc 81 SR

Low cement castable
Main component: bauxite
Max service temp.: 1700
Density: 2800 kg/m³

Insestrong 80

Low cement castable
Main component: alumina
Max service temp.: 1300
Density: 3200 kg/m³

Top ring

Fosincast 85 HS

Chemically bonded castable
Main component: bauxite
Max service temp.: 1600
Density: 2800 kg/m³

Fosincast 90

Chemically bonded castable
Main component: bauxite
Max service temp.: 1600
Density: 2700 kg/m³

Inseplast 70 P

Phosphatic plastic mass
Main component: bauxite
Max service temp.: 1700
Density: 2500 kg/m³

Top COR

Dry ramming mass
Main component: andalusite
Max service temp.: 1650
Density: 2550 kg/m³

Coil grout

Bereloc 82

Self flowing castable
Main component: bauxite
Max service temp.: 1700
Density: 2800 kg/m³

Bereloc T

Self flowing castable
Main component: tabular alumina
Max service temp.: 1800
Density: 3000 kg/m³

Insegun 95 E

Dry gunning mass – Trowellable mass
Main component: tabular alumina
Max service temp.: 1750
Density: 2900 kg/m³

Insegun 82 EF

Dry gunning mass – Trowellable mass
Main component: bauxite
Max service temp.: 1650
Density: 2200 kg/m³

Insetab N

Regular cement castable
Main component: tabular alumina
Max service temp.: 1800
Density: 2900 kg/m³

Insetab F

Regular cement castable
Main component: tabular alumina
Max service temp.: 1750
Density: 2400 kg/m³

Cover

Inseloc 61 SR

Low cement castable
Main component: andalusite
Max service temp.: 1650
Density: 2500 kg/m³

Inseloc 40 TO

Low cement castable
Main component: chamota
Max service temp.: 1500
Density: 2400 kg/m³

Insulation

Micanita

Flexible material
Main component: phlogopite quality mica mineral
Max service temp.: 1200
Density: – kg/m³

Micafibra

Flexible material
Main component: mica-phlogopite paper backing
Max service temp.: 1100
Density: – kg/m³

Monolytic masses

• Sintering security: INSECOAT TAG
• Silicious chargeable mass:: CUARSIL
• Neutral chargeable mass:: INSETAG
• Aluminous concrete: INSECAST / INSELOC
• Gunitable material: INSEGUN
• Plastic material: INSEPLAST

Precast shapes

1. CIF push-out block
2. CIF ring
3. CIF spout
4. Coreless precast shapes
5. Coreless precast shapes
6. Coreless precast shapes

Insertec Tips

The success of your linning depends:

• Materials
• Installation
• Safety
• Sintered

Other Aluminium Foundry Equipment

Reverberatory Furnace

Dosing Furnace

Transport Elements

Melting Tower

Treatment Elements

Coreless Induction Furnace

Rotary Furnace